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METPOINT® VFS

Precise compressed air measurement for maximum efficiency

In industrial compressed air technology, reliable data is the key to efficiency and cost control. Flow sensors enable exact measurement of compressed air consumption and thus form the basis for targeted optimisation of your installations. They support demand-oriented sizing of components, consumption metering of individual consumers and early detection of leaks – for maximum operational reliability and minimal energy losses.

Operating pressure

up to 16 bar (g)

Medium temperature

+5 to +60 °C

Measuring principle

thermal mass

Display

2-inch TFT

How to optimise compressed air consumption

Precise flow monitoring is a central element in the efficiency, reliability and sustainability of modern compressed air systems. Flow sensors supply valuable real-time data that contributes to optimisation in many areas – from cost reduction and production reliability to environmental protection.

Cost and energy optimisation

A key benefit of flow measurement lies in increased energy efficiency. By measuring actual compressed air consumption precisely, installations can be matched optimally to demand – this saves energy and at the same time lowers operating costs. Leaks or inefficient usage patterns in particular can be detected and remedied early, before they cause unnecessary costs. In addition, improved energy efficiency makes an important contribution to reducing CO₂ emissions and thus supports your company’s sustainability goals.

Maintenance and system monitoring

With continuous flow measurement, the condition of the compressed air system becomes transparent and controllable. Deviations from normal operation – such as leaks, blockages or inefficiently operating components – can be detected early. This enables predictive maintenance, in which servicing measures can be planned in a targeted and timely manner. Downtime and expensive emergency repairs can thus be avoided. Permanent condition monitoring based on precise measurement data builds confidence in operational reliability and contributes to long-term plant availability.

Process and production optimisation

An optimally matched flow rate ensures a stable, demand-oriented compressed air supply – an important prerequisite for efficient production processes. Precise control of the compressed air volume can improve the quality of the end products, as machines and tools are always supplied with exactly the amount of air they need. At the same time, a precisely matched supply increases the overall performance of the installation, as energy losses are avoided and processes can be run at the highest level.

Sustainability and quality control

Responsible use of resources is more important today than ever. Flow sensors make a valuable contribution to conserving resources by determining the actual air demand exactly and preventing unnecessary consumption. This reduces not only waste and costs but also the environmental impact. In addition, constant monitoring supports consistently high product quality, as a reliable compressed air supply minimises production errors and keeps your machines efficient over the long term.

Why is monitoring the flow rate in your compressed air system so important?

Open sensor design

  • Two temperature sensors of different lengths, encapsulated in stainless steel 1.4404
  • Thanks to the open design, dirt can hardly accumulate
  • The formation of condensate between the temperature sensors can cause considerable problems if the air humidity is higher than expected:
    • Thanks to the different lengths of the temperature sensors, the VFS is less susceptible to condensate: the droplet falls down without forming a connection between the two temperature sensors
  • Every point of the sensor is easy to reach during cleaning

Line laser

  • A line laser can be activated to produce a fine line visible on the process pipe (only available with VFS TI)
  • The correct installation angle is essential for reliable measurement
  • With the help of the line laser, the maximum permissible deviation of 5° can be guaranteed
  • Unique feature that is much simpler than conventional alignment aids, simplified installation and fewer installation errors

Time-of-flight sensor

  • If the sensor has not been tightened firmly enough, its position may change due to the process pressure
  • As a result, the sensor can no longer measure correctly, as a centred position is essential for the measuring principle
  • A time-of-flight sensor fitted to the lower part of the housing continuously monitors the correct sensor position
  • If the position changes, an alarm is issued on the display (flashing yellow light) or via Modbus

Time-of-flight sensor (only available with VFS TI)

Super-wide-angle display

  • Perfect readability from any angle – the bright 2-inch TFT screen ensures a clear display, even when viewed from an angle or in difficult lighting conditions.
  • Simple and intuitive operation – thanks to well-designed menu navigation, you can find all functions quickly and effortlessly, without a long learning curve.

METPOINT® VFS flow measurement

METPOINT VFS TI

  • Simultaneous measurement of flow rate, consumption, flow velocity and medium temperature
  • Simple and flexible installation without process interruption via a ½” ball valve
  • High measuring accuracy: ± 1.5 % of reading ± 0.3 % of full scale
  • Proven measuring principle: thermal mass
  • Open sensor design: reduced maintenance, simplified sensor cleaning and higher process reliability
  • Line laser: time saved during commissioning and greater measurement reliability
  • Time-of-flight sensor (ToF): increased measurement and process reliability through continuous monitoring of the sensor position
  • Flexible data connection: 4…20 mA current output, Modbus RTU and/or pulse output; data connection directly to a control system or BEKO TECHNOLOGIES data logger
  • Touch display: 2“ TF LCD (resolution: 240×230)

METPOINT VFS TM

  • Simultaneous measurement of flow rate, consumption, flow velocity and medium temperature
  • Installation via integrated measuring section
  • Time saved, as no sensor alignment is required
  • High measuring accuracy: ± 1.5 % of reading ± 0.3 % of full scale
  • Proven measuring principle: thermal mass
  • Open sensor design: less maintenance, easier sensor cleaning and higher process reliability
  • Flexible data connection: 4…20 mA current output, Modbus RTU and/or pulse output; data connection directly to a control system or BEKO TECHNOLOGIES data logger
  • Touch display: 2“ TF LCD (resolution: 240×230)

Technical data METPOINT® VFS

Technical dataMETPOINT VFS: TIMETPOINT VFS: TM
ConnectionInsertion sensor, G ½” or NPT ½” process connection, insertion depth 220 mm or 400 mmIntegrated measuring section, DN 20–50; R or NPT threaded connection of the measuring section
Measuring principleThermal mass (calorimetric)Thermal mass (calorimetric)
MediumCompressed air and gaseous nitrogen, free of aggressive, corrosive, caustic, toxic, flammable or oxidising substancesCompressed air and gaseous nitrogen, free of aggressive, corrosive, caustic, toxic, flammable or oxidising substances
Measured parametersFlow rate, consumption, flow velocity, medium temperatureFlow rate, consumption, flow velocity, medium temperature
Max. operating pressure16 bar (g), 50 bar (g) with high-pressure protection16 bar (g)
Measuring accuracy±1.5 % of reading ±0.3 % of full scale±1.5 % of reading ±0.3 % of full scale
Medium temperature+5…+60 °C (corresponds to +41…+140 °F)+5…+60 °C (corresponds to +41…+140 °F)

Frequently asked questions

What do I use the METPOINT VFS for?

It measures compressed air consumption exactly. This lets you size components to demand, meter individual consumers and detect leaks early.

What does the METPOINT VFS measure?

Flow rate, consumption, flow velocity and medium temperature, all simultaneously. Measurement is based on the thermal mass principle.

What is the difference between the VFS TI and VFS TM?

The VFS TI is an insertion sensor with a G ½” or NPT ½” connection and is installed via a ball valve without process interruption. The VFS TM has an integrated measuring section DN 20 to 50 and does not need to be aligned.

What aids are there for installing the VFS TI?

A line laser shows the alignment on the pipe so that the maximum deviation of 5° is respected. A time-of-flight sensor continuously monitors the position and reports any displacement on the display or via Modbus.

What pressures and temperatures is the sensor suitable for?

For operating pressures up to 16 bar (g), the VFS TI with high-pressure protection up to 50 bar (g). The medium temperature may be +5 to +60 °C.

Which media can I measure?

Compressed air and gaseous nitrogen, free of aggressive, corrosive, toxic, flammable or oxidising substances.

How accurate is the METPOINT VFS?

± 1.5 % of reading ± 0.3 % of full scale, for both the TI and the TM.

How much maintenance is required?

Low. The open sensor design makes it hard for dirt to accumulate, and every point of the sensor is easy to reach during cleaning. Thanks to the temperature sensors of different lengths, the VFS is also less susceptible to condensate.

How do I connect the sensor?

Via 4 … 20 mA current output, Modbus RTU and/or pulse output. The data goes directly to a control system or to a BEKO TECHNOLOGIES data logger.

Who helps me with selection and installation?

We can. We advise you on choosing the right measurement technology for your application. Call us or write to us.

The right measurement technology for your application?

Let us advise you to find the best measurement technology for your needs and application.

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