BEKOMAT i4.0
Proven condensate drainage & digitalisation combined
The proven BEKOMAT condensate drains have been known for decades for their operational reliability, longevity and easy installation, as well as their efficiency, cost-effectiveness and environmental friendliness. Now BEKO TECHNOLOGIES is going a step further and enriching the existing functionality with the advantages and benefits of the digital world. The new BEKOMAT i4.0 product range meets the expectations placed on IIoT-capable systems: networking capability, remote monitoring, flexibility and, above all, future-proofing.
Important information, such as the current status or the time remaining until the next service, can thus be conveniently transmitted to a central control station. This increases process reliability and allows maintenance to be planned even more individually.
Interface
ModBus RS485
Wiring
one 4-core cable
Topology
Daisy chain
Maintenance
Time-to-Service
Networking with minimal installation effort
The BEKOMAT i4.0 condensate drains are connected individually or in series via the stable daisy chain topology, proven in networks. This reduces installation effort to a minimum and makes it easy to extend the system later. A standard four-core cable provides both the power supply and data transmission via ModBus RS485 interfaces to a central control unit in control rooms, on compressors or on dryers.
Future-proof communication
The new BEKOMAT i4.0 condensate drains need just one cable for both power supply and data transmission. The RS485 interface allows integration into networks. Through it, status data from the BEKOMAT i4.0 condensate drains can be transmitted to suitable compressors, filters and dryers as well as to central control rooms.
BEKOMAT i4.0 communicates with…
Central control room
Imagine a condensate drain that not only drains condensate but also transmits status data and activities in real time to the central control room. It could, for example, report how often it has drained condensate, giving the control room important insights into the condition of the compressed air treatment. Alarm thresholds can be set in the control room to issue specific warnings and instructions when required or to trigger direct action. With the Time-to-Service display of the BEKOMAT i4.0, the next service can be planned centrally. All messages, including those from other devices, are documented electronically, which simplifies analysis in the event of faults or complaints and helps to prevent future problems. This data continuously improves the overall system.
Maintenance
What if a condensate drain not only reliably drained condensate, but also automatically notified the maintenance department when servicing is due? This would allow maintenance staff to plan targeted service work, such as servicing several components at the same time. The drain could also warn of an impending fault, so that predictive maintenance detects and prevents potential errors and failures at an early stage. Imagine maintenance technicians no longer having to carry out regular on-site checks, but simply monitoring the condition of the systems from the control room. Condition monitoring reduces the time required, which saves costs and increases productivity. In addition, intelligent spare parts and maintenance management ensures that orders are placed in good time based on maintenance schedules and availability.
Data logger
What if the condensate drain not only drained condensate but also sent data to a central data logger? This data could then be visualised and provide important insights into the condition of the entire compressed air treatment. The drainage frequency indicates the amount of moisture in the compressed air and allows simple conclusions to be drawn about system efficiency. With the connected measurement technology, system states can be controlled and monitored, and error messages and maintenance notices displayed centrally. The BEKOMAT i4.0 supplies master data that allows the device to be identified on the data logger and the necessary service parts to be ordered in good time. Thanks to the Time-to-Service display of the BEKOMAT i4.0, the next service can be planned via the data logger and initiated in good time.
Frequently asked questions
How does the BEKOMAT i4.0 differ from the classic BEKOMAT?
It drains condensate like the proven BEKOMAT and can also be networked. Status data and the time remaining until the next service can be transmitted to a central control station.
How are the units wired?
Via a standard four-core cable that supplies power and transmits data at the same time. The units are connected individually or in series in a daisy chain topology.
Which interface does the BEKOMAT i4.0 use?
Data is transmitted via ModBus RS485. This allows it to be integrated into networks.
Which systems does it communicate with?
With a central control room, with suitable compressors, filters and dryers, and with a data logger.
What are the benefits for maintenance?
The drain reports when maintenance is due and can warn of impending faults. Service visits can thus be combined and the condition of the systems monitored from the control room.
What does the drainage frequency indicate?
It indicates the amount of moisture in the compressed air. This allows simple conclusions to be drawn about system efficiency.
Can the system be extended later?
Yes. Thanks to the daisy chain connection, installation effort stays low, and further units can be connected without difficulty.
Which models are available?
The series includes the BEKOMAT BM12i, BM13i, BM14i and BM16CO as well as the 32iU and 33iU, some in CO and high-pressure versions.
Who can help me choose the right model?
We do. The models vary depending on compressor output and field of application, and we advise you on the selection. Call us or write to us.
Which BEKOMAT suits your application?
There are various BEKOMAT i4.0 models, which vary depending on compressor output and field of application. Let us advise you to find the best model for your needs.
